Installation matters
⒈The filter is generally installed after the aftercooler and the gas storage tank, as close as possible to the gas terminal, which can make the filtration effect better.
⒉ Threaded interface filters are generally connected by galvanized pipes or seamless steel pipes. The pipe interfaces should be wrapped with sealing tape and coated with anti-rust paint. Note that the sealing tape cannot cover the pipe opening to avoid being blown off by the compressed air and causing garbage.
⒊The filter should be installed vertically, with enough space below for replacement of the filter element.
⒋M or H class filter protection should be installed in front of the C-class activated carbon filter, and the C-class activated carbon filter should be installed at a lower temperature.
⒌In a newly assembled air compressor system, compressed air will be used to clean the pipeline during the test run. At this time, the filter element should be removed, and the filter element should be installed after the pipeline is thoroughly cleaned.
⒍If there is a valve in front of the filter, it should be opened slowly. If it is opened quickly, it will cause strong impact on the filter element and affect the life of the filter element.
⒎The liquid discharged from the sewage valve can be directed into the appropriate sewage pipeline by pipes to comply with statutory environmental protection requirements.
⒏Install a one-way valve after the filter to prevent backflow impact.
Maintenance matters
⒈Check the automatic drain valve every day, rotate the copper sleeve upward, and observe the drainage volume. If the drainage volume is too large, it is clogged and needs to be removed and cleaned.
⒉The automatic drain valve can be removed and cleaned with soapy water or degreasing detergent every one month or after 500 hours of use, then soaked in clean water and reinstalled. This method can also be used to clean the automatic drain valve if it is clogged due to excessive oil.
⒊Observe the differential pressure pointer of the differential pressure gauge every day. If the differential pressure exceeds 0.5-0.7bar, the filter element should be replaced in time.
⒋When disassembling the filter shell, be sure to close the previous air inlet valve, open the rear vent valve or other exhaust device, and only then open the shell after confirming sufficient pressure relief.
⒌When disassembling the filter shell, you can use belt pliers or pipe tooth pliers to clamp the shell ribs and twist them to the right. Do not use a hammer or other tools to knock the filter.
⒍When replacing the filter element, the matching sealing ring must also be replaced at the same time.
⒎After replacing the filter element, affix a “prompt sticker” on the outer shell.
⒏Normally, the filter element and float-type built-in drain valve should be replaced every 12 months. The actual replacement time may vary depending on the environment and working conditions, but it should not exceed 12 months.
Installation matters
⒈The filter is generally installed after the aftercooler and the gas storage tank, as close as possible to the gas terminal, which can make the filtration effect better.
⒉ Threaded interface filters are generally connected by galvanized pipes or seamless steel pipes. The pipe interfaces should be wrapped with sealing tape and coated with anti-rust paint. Note that the sealing tape cannot cover the pipe opening to avoid being blown off by the compressed air and causing garbage.
⒊The filter should be installed vertically, with enough space below for replacement of the filter element.
⒋M or H class filter protection should be installed in front of the C-class activated carbon filter, and the C-class activated carbon filter should be installed at a lower temperature.
⒌In a newly assembled air compressor system, compressed air will be used to clean the pipeline during the test run. At this time, the filter element should be removed, and the filter element should be installed after the pipeline is thoroughly cleaned.
⒍If there is a valve in front of the filter, it should be opened slowly. If it is opened quickly, it will cause strong impact on the filter element and affect the life of the filter element.
⒎The liquid discharged from the sewage valve can be directed into the appropriate sewage pipeline by pipes to comply with statutory environmental protection requirements.
⒏Install a one-way valve after the filter to prevent backflow impact.
Maintenance matters
⒈Check the automatic drain valve every day, rotate the copper sleeve upward, and observe the drainage volume. If the drainage volume is too large, it is clogged and needs to be removed and cleaned.
⒉The automatic drain valve can be removed and cleaned with soapy water or degreasing detergent every one month or after 500 hours of use, then soaked in clean water and reinstalled. This method can also be used to clean the automatic drain valve if it is clogged due to excessive oil.
⒊Observe the differential pressure pointer of the differential pressure gauge every day. If the differential pressure exceeds 0.5-0.7bar, the filter element should be replaced in time.
⒋When disassembling the filter shell, be sure to close the previous air inlet valve, open the rear vent valve or other exhaust device, and only then open the shell after confirming sufficient pressure relief.
⒌When disassembling the filter shell, you can use belt pliers or pipe tooth pliers to clamp the shell ribs and twist them to the right. Do not use a hammer or other tools to knock the filter.
⒍When replacing the filter element, the matching sealing ring must also be replaced at the same time.
⒎After replacing the filter element, affix a “prompt sticker” on the outer shell.
⒏Normally, the filter element and float-type built-in drain valve should be replaced every 12 months. The actual replacement time may vary depending on the environment and working conditions, but it should not exceed 12 months.